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Ningbo Tangsheng Machinery Co., Ltd: We're well-known as one of the leading casting aluminum part, steel parts, OEM die casting parts, customized zinc parts, low pressure die casting LPDC manufacturers and suppliers in China. If you're going to buy high quality customized metal parts at competitive price, welcome to get more information from our factory.

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Energy Efficiency and Cost Saving Opportunities for

Energy costs typically account for 5-7% of the overall operating costs in a metal casting foundry. Energy waste is found in all plants, and improving energy efficiency goes right to the bottom line. Following the procedures outlined in this guide will reduce your energy costs (and dollars spent) per ton

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Advanced Melting Technologies: echnologies - Energy

The energy efficiency of any foundry largely rides on the efficiency of the melting process – a multi-step operation where the metal is heated, treated, alloyed, and transported into die or mold cavities to form a casting. The melting process is not only responsible for the energy

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Castings - ZOLLERN

Castings are made for sculptures, for example, that meet very specific quality requirements. Controlled solidification during the casting process creates almost pore-free surfaces under the casting skin. The model-free production using moulding material milling increases the economic efficiency of

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Steel Foundry Practices and Performance Benchmarking

SFSA solicited energy used plant-wide to produce a ton of shipped steel castings. As can be seen in Table 7, induction melting shops use more electricity and gas to produce a ton of castings. One would expect this, since the batch size is smaller and the energy efficiency is related to

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Home - Castings SA

Thomas Abrasives has been manufacturing cast steel abrasives in Germiston, Gauteng since it was established in 1984 as a division of Thomas Foundry (Pty) Ltd. ... modelling and applications for energy savings ... Mpumalanga based foundry Steloy Castings was liquidated just over four years, reportedly owing between R120 and R130 million, having ...

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(PDF) Energy-Efficient Melting Technologies in Foundry ...

Energy costs typically account for 5-7% of the overall operating costs in a metal casting foundry. Energy waste is found in all plants, and improving energy efficiency goes right to the bottom line.

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Foundry Efficiency - StrikoWestofen

The melt shop. Melting metal is energy intensive. Which is why the melt shop can account for as much as 77% of total consumption across the whole foundry. It is also a process integral to overall productivity. Better melt = less scrap. A higher yield of better melt = a higher volume of quality cast parts.

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What Is a Steel Casting? Casting Process

diate mechanical working. Steel castings are near net shape prod­ ucts. Although cast steel accounts for only 10% of the total foundry industry sales, steel castings are used for vitally important compo­ nents in the mining, railroad, truck, construction, military, and oil and gas industries. The total capacity of the steel casting industry in

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The Current State of Casting Yield: Results from the 1997 ...

The results of a casting yield survey of steel foundries taken in the first quarter of 1997 are presented. Data collected in the survey includes the average, best case, and worst case castings yields for steel castings, and statistical data on the factors which influence casting yield.

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ENERGY CONSUMPTION STUDIES IN CAST IRON FOUNDRIES

in which energy saving can be accomplished. To arrive at the energy consumption pattern is the main part of the energy audit process. Energy pattern can be used to understand the way energy is used in a foundry and helps to control energy cost by identifying areas where waste can occur and where scope for improvement may be possible.

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Metal Casting--Industry of the Future

amount of metal that must be melted, in turn saving energy. Melting efficiency—Melting represents 55% of process energy costs. Improving melting efficiency saves energy and reduces production costs. Environmental benefits—Improving energy efficiency in casting reduces emissions and helps protect the environment. Benefits to local ...

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The StrikoMelter Plus+ Energy Saving Furnace - StrikoWestofen

It’s 20-year lifespan and global reputation for achieving a near 100% metal yield – all while consuming just 600 kWh/t – has made StrikoMelter Plus+ the industry standard for melting aluminium. Over 95% of the total cost of furnace ownership is generated by energy consumption and loss of metal. The unrivalled durability, efficiency and ...

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BENCHMARKING ENERGY INTENSITY IN STEEL INDUSTRY

employs about 35 000 workers. Energy efficiency is a priority for the CSPA, and Canadian steel producers have reduced specific energy consumption (megajoules [MJ] per tonne of steel shipped) by 23 percent since 1990.1 In 2002, the CSPA agreed to undertake an energy benchmarking study with funding provided by the Industrial Programs Division of

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Foundry sands for use in manufacturing, CDE Global

Typically, around 1 tonne of foundry sand is required for each tonne of iron or steel casting produced. Recycling foundry sand. The recycling of non-hazardous, spent foundry sand can save energy, reduce the need to mine virgin materials and may reduce costs

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Home - Castings SA

Thomas Abrasives has been manufacturing cast steel abrasives in Germiston, Gauteng since it was established in 1984 as a division of Thomas Foundry (Pty) Ltd. ... modelling and applications for energy savings ... Mpumalanga based foundry Steloy Castings was liquidated just over four years, reportedly owing between R120 and R130 million, having ...

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5 ways to save energy when melting and ... - StrikoWestofen

Aluminium die-casting operations are notoriously energy intensive. In fact, approximately 25% of the total cost of die cast parts is associated with energy consumption. Identifying and tackling energy ‘hot spots’ can therefore make a huge difference to overall cost-efficiency and profitability. Which is exactly why this guide takes a closer ...

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Induction Furnaces for Steel Alloy Melting - Inductotherm ...

These include melting steel scrap to produce a variety of steels and steel castings. Inductotherm offers equipment to make stainless steel, alloy steels and master alloys for the casting industry and various applications including billet, shot, powder, castings and other specialty applications.

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The Current State of Casting Yield: Results from the 1997 ...

The results of a casting yield survey of steel foundries taken in the first quarter of 1997 are presented. Data collected in the survey includes the average, best case, and worst case castings yields for steel castings, and statistical data on the factors which influence casting yield.

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Die Casting Dalquist Gutowski - MIT

melting and holding reverberatory furnace in an aluminum die casting foundry. Source: Bergerson, 2001. Overall, natural gas fired furnaces are much more common than electric furnaces in die casting foundries. Despite lower efficiency at the plant (Broadbent, 1991), variable costs for natural gas are markedly lower than for electricity (EIA, 2002).

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stainless steel casting lost wax castinglost wax casting ...

High precision casting tolerance. Casting tolerance grade is VDG P690 D1 class which means small maching allowance or no maching. Good Casting surface; the casting surface can be Ra 1.6-3.2um. It suit for many kinds of material and difficult parts, such as stainless steel, carbon steel alloy steel.

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China Precision Investment Casting, Wax Mould Casting ...

Ningbo Fenghua Huawei Investment Casting Co.,Ltd is a professional precision investment casting, wax mould casting, lost wax metal casting, water glass steel casting manufacturer and supplier in China. As a first class company, our factory has advanced foundry technique and offers the best quality machinery parts. Welcome to buy casting and other products from us.

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BEST PRACTICE GUIDE FOR FOUNDRY SECTOR OF INDIA

Bureau of Energy Efficiency (BEE) Institute for Industrial Productivity (IIP) ... 2.1 Melting Technology 16 2.2 Metal Treatment and Pouring 17 a) Iron Castings 17 b) Steel Castings 19 2.3 Moulding Technology 29 2.4 Core making 30 2.5 Casting Cooling and Separation 33 ... Best Practice Guide for the Foundry Sector of India 2 CONTENTS (Cont ...

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Norican's Complete Aluminium Foundry

1. Section 1 - Melting and dosing. Eliminating energy and metal waste: optimised furnace efficiency. Melting aluminium is extremely energy intensive. The melt-shop alone can account for as much as 77% of the overall energy consumption in a die casting foundry. It is also a process prone to metal loss.

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ITP Metal Casting: Theoretical/Best Practice Energy Use in ...

energy requirements to produce one ton of molten metal (cast iron, steel, aluminum, magnesium, zinc and copper) and the associated carbon dioxide (CO 2) emissions in metalcasting operations. RESEARCH METHODOLOGY This study is focused on determining the practical potential for reducing energy requirements

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The StrikoMelter Plus+ Energy Saving Furnace - StrikoWestofen

It’s 20-year lifespan and global reputation for achieving a near 100% metal yield – all while consuming just 600 kWh/t – has made StrikoMelter Plus+ the industry standard for melting aluminium. Over 95% of the total cost of furnace ownership is generated by energy consumption and loss of metal. The unrivalled durability, efficiency and ...

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Feeding Risering Guidelines for Steel Castings

In 1973, the Steel Founders’ Society of America (SFSA) published Risering Steel Castings [1], a foundry handbook intended to provide risering guidelines for use in steel foundries. The guidelines contained in Risering Steel Castings were developed based on experimental casting work and supported by computer simulations.

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Foundry sands for use in manufacturing, CDE Global

Typically, around 1 tonne of foundry sand is required for each tonne of iron or steel casting produced. Recycling foundry sand. The recycling of non-hazardous, spent foundry sand can save energy, reduce the need to mine virgin materials and may reduce costs

get price

Energy-Saving Technology And Measures For Domestic Foundry ...

Steel Casting Piping Pumps manufacturer, supplier in China,Casting industry is a large energy consuming industry, which is restricted by high energy consumption, low energy efficiency, serious pollution and poor economic benefits. It is an important task for foundry industry to use energy rationally

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PUREFFICIENCY°: Energy Efficient Furnace - StrikoWestofen

We reduced consumption by up to 10% to a new low of just 489 kWh/t – making PUREFFICIENCY° the most energy efficient aluminium melting furnace out there. The modifications made, together with StrikoMelter’s proven shaft geometry, also make a metal yield of almost 100% possible. With energy consumption and metal loss two of the biggest cost ...

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Energy audit experiences in foundries SpringerLink

Nov 18, 2014  Steel industry presents one of the highest energy demand of all the industrial sector. Foundries have a really relevant role both in economical terms and as regards the energy demand. The cost of energy represents several percentage points of the overall costs of a foundry. The electricity demand is very high, particularly for the induction melting furnaces. A large amount of thermal energy

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Induction Furnaces for Steel Alloy Melting - Inductotherm ...

These include melting steel scrap to produce a variety of steels and steel castings. Inductotherm offers equipment to make stainless steel, alloy steels and master alloys for the casting industry and various applications including billet, shot, powder, castings and other specialty applications.

get price

Processes foundry-planet - B2B Portal

From melting to X-rayed parts, Kurtz can supply the complete foundry. Highly efficient low pressure casting technology ensures maximum efficiency and great profits for its customers. Customers include OEM´s as well as TIER´s that are globally present and expect benchmark technology delivered around the

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Saving Electrical Energy in Coreless Induction Furnaces ...

Jan 21, 2010  Jan 21, 2010. The coreless induction furnace is essentially a refractory-lined vessel surrounded by an electrically energized, current-carrying, water-cooled copper coil. Electrical current in the coil forms an electromagnetic field, generating thermal energy that melts the charge. The magnetic currents in the molten metal cause an intense ...

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Digital Solutions and Die Casting Innovation Italpresse Gauss

Digital Solutions and Die Casting Innovation. Unlock Industry 4.0 possibilities. From a powerful, next-generation control system for our high-end die casting equipment to augmented reality app and energy saving solutions. We are constantly developing new technologies that provide you with innovative answers to your production challenges.

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Norican's Complete Aluminium Foundry

1. Section 1 - Melting and dosing. Eliminating energy and metal waste: optimised furnace efficiency. Melting aluminium is extremely energy intensive. The melt-shop alone can account for as much as 77% of the overall energy consumption in a die casting foundry. It is also a process prone to metal loss.

get price

Foundry Process Videos and Animations - StrikoWestofen

StrikoWestofen at Euroguss 2018 - Smart Foundry. Self-optimising, automated, safe and clean: that’s how we see the foundry of the future. We presented this vision at Euroguss 2018 in Nuremberg, Germany, from 16 to 18 January. Innovations as well as proven technologies for light metal foundries could be found at StrikoWestofen booth.

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Articles About Induction Technologies - Inductotherm Corp.

Energy Efficiency System Enhancements in the Induction Melt Shop Author(s): Joseph T. Belsh Publication: Foundry Management Technology Magazine Date: April 2011: An article focusing on how energy heat recovery is used to improve overall efficiency by using the water heat of the water system to provide heat in the foundry during the winter months.

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